We use the carding machine to open and comb cotton. It removes loose impurities, producing high-quality cotton slivers quickly. The result is clean, knot-free cotton batting. It can process cotton, chemical fibers, and other materials.
In terms of process, structure, and cotton output quality, it outperforms fine cotton carding machines in meeting carding standards.
This equipment ranks among the more advanced batting-forming machines. It also serves as the primary choice for efficient, high-quality web processing in the cotton manufacturing industry.
1. Characteristics of the Carding Machine
Textile mills use this specialized equipment for yarn spinning. It combs cotton fibers in parallel, with no lint particles involved. At the same time, it removes hooked ends of cotton fibers.
2. Features of the Fine Carding Machine
The fine carding machine mainly combs chemical fibers and cotton fibers. After improvements, its products reach 1.5 meters in width and have unlimited length. Its carding effect meets national standards.
It boasts local computer operation, high output, and smooth running. It also has low power consumption, easy maintenance, and few vulnerable parts. It protects fibers without causing damage.
Its preceding process uses a ginning machine. The ginning machine processes cotton and chemical fibers first. The fine carding machine then loosely combs materials from the prior process to remove impurities.
It turns curled fiber masses into straight, single-fiber states. During this process, it removes damaged seeds and leftover short lint from ginning. Then it directly processes the materials into batting.
Engineers designed it based on carding machines and cotton carding machines. It achieves cross-carding of coarse fibers, forming both longitudinal and transverse structures.
It adapts well to various fibers, with low noise and energy consumption. It is the only large quilt-processing equipment compatible with single-phase electricity.
It runs fast, producing cotton webs with strong bonding force and high elasticity. These webs meet high-quality standards. It is the only specialized equipment for making “thousand-layer non-woven cotton quilts.”
It also works well for making net cotton quilts, blankets, and quilted blankets.
3. Wide-Width Carding Machine
This model upgrades the ordinary small 80 or 101 cotton carding machines. It has higher automation and larger output than these two models.
It forms cotton slivers in one pass, no need for repeated bonding of multiple cotton rolls. Its fiber structure is looser than that of fine carding machines.
It also has lower flatness. The machine covers a large area of 3.2m x 4m.
Though its quality is inferior to fine carding machines, it still has practical value in some regional markets.
